Typ3 osa/PNC Error Messages Rexroth/Tecnologie e prodotti per... · 1Œ4 Safety Instructions 1070...

Error MessagesTyp3 osa/PNC

102Edition

Antriebs- und Steuerungstechnik

Typ3 osa/PNC

Error Messages

1070 073 799-102 (02.05) GB

E 2001 2002

by Bosch Rexroth AG, Erbach / GermanyAll rights reserved, including applications for protective rights.

Reproduction or distribution by any means subject to our prior written permission.

Discretionary charge 12. EUR

Software release: V7.2

Contents V

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Contents

Page

1 Safety Instructions 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.1 Intended use 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.2 Qualified personnel 12 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.3 Safety markings on products 13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.4 Safety instructions in this manual 14 . . . . . . . . . . . . . . . . . . . . . . . . . 1.5 Safety instructions for the described product 15 . . . . . . . . . . . . . . . . 1.6 Documentation, software release and trademarks 17 . . . . . . . . . . .

2 Overview 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.1 Error classes 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Error displays 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.1 Visualization in NC status bar 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2.2 Visualization in the Information-window 23 . . . . . . . . . . . . . . . . . . . . 2.2.3 Displays in the permanent logbook 27 . . . . . . . . . . . . . . . . . . . . . . . . 2.2.4 7-segment display H1 (osa master module) 28 . . . . . . . . . . . . . . . . .

3 Messages, warnings, errors in the Info-window 31 . 3.1 Structure of the error table 31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.2 Error table 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

A Annex A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.1 Abbreviations A1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A.2 Index A2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

ContentsVI

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Safety Instructions 11

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1 Safety Instructions

This manual will help you understand the errors, warnings and messagesthat may be displayed on Typ3 osa and PNC controls. Keep this manual in aplace where it is always accessible to all users.

1.1 Intended use

This manual contains information required for the proper use of this product.However, for reasons of structural clarity, the manual cannot provide ex-haustive details regarding all available combinations of functional options.Similarly, it is feasible to consider every conceivable integration or operatingscenario within the confines of this manual.

The Typ3 osa and PNC controls are used toD activate feed drives, spindles and auxiliary axes of a machine tool via

SERCOS interface for the purpose of guiding a processing tool along aprogrammed path to process a workpiece (CNC). Furthermore, a PLC isrequired with appropriate I/O components which in communication withthe actual CNC controls the machine processing cycles holistically andacts as a technical safety monitor.

D program contours and the processing technology (path feedrate, spindlespeed, tool change) of a workpiece.

Any other application is deemed improper use!

The products described hereunderD have been developed, manufactured, tested and documented in com-

pliance with the safety standards. These products pose no danger to per-sons or property if they are used in accordance with the handlingstipulations and safety notes prescribed for their configuration, mount-ing, and proper operation.

D comply with the requirements ofD the EMC Directives (89/336/EEC, 93/68/EEC and 93/44/EEC)D the Low-Voltage Directive (73/23/EEC)D the harmonized standards EN 50081-2 and EN 50082-2

D are designed for operation in industrial environments, i.e.D no direct connection to public low-voltage power supply,D connection to the medium- or high-voltage system via a transformer.In residential environments, in trade and commerce as well as small en-terprises class A equipment may only be used if the following warning isattached:

. This is a Class A device. In a residential area, this device may causeradio interference. In such case, the user may be required to introducesuitable countermeasures, and to bear the cost of the same.

The faultless, safe functioning of the product requires proper transport, stor-age, erection and installation as well as careful operation.

Safety Instructions12

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1.2 Qualified personnel

The requirements as to qualified personnel depend on the qualification pro-files described by ZVEI (central association of the electrical industry) andVDMA (association of German machine and plant builders) in:Weiterbildung in der Automatisierungstechnikedited by: ZVEI and VDMAMaschinenbauVerlagPostfach 71 08 64D-60498 Frankfurt.

This instruction manual is specifically designed for skilled NC workers. Theyrequire special skills in handling the Typ3 osa or PNC.

Programming, start and operation as well as the modification of program pa-rameters is reserved to properly trained personnel! This personnel must beable to judge potential hazards arising from programming, program changesand in general from the mechanical, electrical, or electronic equipment.

Interventions in the hardware and software of our products, unless de-scribed otherwise in this manual, are reserved to our specialized personnel.

Tampering with the hardware or software, ignoring warning signs attached tothe components, or non-compliance with the warning notes given in thismanual may result in serious bodily injury or material damage.

Only electrotechnicians as recognized under IEV 826-09-01 (modified) whoare familiar with the contents of this manual may install and service the prod-ucts described.

Such personnel areD those who, being well trained and experienced in their field and familiar

with the relevant norms, are able to analyze the jobs being carried outand recognize any hazards which may have arisen.

D those who have acquired the same amount of expert knowledge throughyears of experience that would normally be acquired through formal tech-nical training.

With regard to the foregoing, please note our comprehensive training pro-gram. For up-to-date information, web shop for teachware and online sem-inar booking, please refer to http://www.bosch.de/at/didactic or call ourtraining center at (+49) 60 62 78-258.


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1.3 Safety markings on products

Warning of dangerous electrical voltage!

DANGER! Corrosive battery acid!

Electrostatically sensitive components!

Hazardous light emissions (optical fibre cable emitters)!

Disconnect mains power before opening!

Lug for connecting PE conductor only!

Connection of shield conductor only


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1.4 Safety instructions in this manual

DANGEROUS ELECTRICAL VOLTAGEThis symbol is used to warn of a dangerous electrical voltage. The fail-ure to observe the instructions in this manual in whole or in part may resultin personal injury.

DANGERThis symbol is used wherever insufficient or lacking compliance with in-structions may result in personal injury.

CAUTIONThis symbol is used wherever insufficient or lacking compliance with in-structions may result in damage to equipment or data files.

. This symbol is used to draw the users attention to special circumstances.

L This symbol is used if user activities are required.


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1.5 Safety instructions for the described product

DANGERDanger of life through inadequate EMERGENCY-STOP devices!EMERGENCY-STOP devices must be active and within reach in allsystem modes. Releasing an EMERGENCY-STOP device must notresult in an uncontrolled restart of the system! First check the EMERGENCY-STOP circuit, then switch the systemon!

DANGERRisk of personal injury and equipment damage!Always subject new programmes to initial tests while inhibiting axismovements. For this purpose, as a function of the AUTOMATICmode, the controller provides the option to block axis movements orauxiliary functions by means of special softkey commands.

DANGERIncorrect or undesired control unit response!Rexroth accepts no liability for damage resulting from the executionof an NC program, an individual NC block or the manual movementof axes! Furthermore, Rexroth accepts no liability for consequential damagewhich could have been avoided by programming the PLC appropri-ately!

DANGERRetrofits or modifications may adversely affect the safety of theproducts described!The consequences may include severe injury, damage to equipment,or environmental hazards. Possible retrofits or modifications to thesystem using third-party equipment therefore have to be approvedby Rexroth.

DANGEROUS ELECTRICAL VOLTAGEUnless described otherwise, maintenance works must be performedon inactive systems! The system must be protected against unau-thorized or accidental reclosing.

Measuring or test activities on the live system are reserved to quali-fied electrical personnel!


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DANGERTool or axis movements!Feed and spindle motors generate very powerful mechanical forcesand can accelerate very quickly due to their high dynamics.D Always stay outside the danger area of an active machine tool!D Never deactivate safety-relevant functions!D Report any malfunction of the unit to your servicing and repairs

department immediately!

CAUTIONUse only spare parts approved by Rexroth!

CAUTIONObserve all precautions for ESD protection when handling modulesand components! Avoid electrostatic discharge!

The following protective measures must be observed for modules and com-ponents sensitive to electrostatic discharge (ESD)!D Personnel responsible for storage, transport, and handling must have

training in ESD protection.D ESD-sensitive components must be stored and transported in the pre-

scribed protective packaging.D ESD-sensitive components may only be handled at special ESD-work-

places.D Personnel, working surfaces, as well as all equipment and tools which

may come into contact with ESD-sensitive components must have thesame potential (e.g. by grounding).

D Wear an approved grounding bracelet. The grounding bracelet must beconnected with the working surface through a cable with an integrated1 MW resistor.

D ESD-sensitive components may by no means come into contact withchargeable objects, including most plastic materials.

D When ESD-sensitive components are installed in or removed from equip-ment, the equipment must be de-energized.


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1.6 Documentation, software release and trademarks

DocumentationThe present manual provides the user with comprehensive informationabout the error messages of Typ3 osa and PNC.

Overview of available documentation Part no.

German English

Typ3 osa Connectivity Manual for projectengineering and maintenance

1070 073 704 1070 073 736

Typ3 osa Software installation 1070 073 796 1070 073 797

PNC Software installation 1070 073 882

Function description 1070 073 870 1070 073 871

MACODAOperation and configuration of the machine pa-rameters

1070 073 705 1070 073 742

Operating instructionsStandard operator interface

1070 073 726 1070 073 739

Operating instructions Diagnostics Tools 1070 073 779 1070 073 780

Error Messages 1070 073 798 1070 073 799

PLC project planning manual, Software interfaces of the integrated PLC

1070 073 728 1070 073 741

iPCL system description and programming manual

1070 073 874 1070 073 875

ICL700 system description (Typ3 osa only), Program structure of the integrated PLCICL700

1070 073 706 1070 073 737

DIN programming manualfor programming to DIN 66025

1070 073 725 1070 073 738

CPL programming manual 1070 073 727 1070 073 740

CPL Debugger Operating Instructions 1070 073 872

Tool Management Parameterization 1070 073 782 1070 073 793

Software PLCDevelopment environment for Windows NT

1070 073 783 1070 073 792

Measuring cycles for touch-trigger switching probes

1070 073 788 1070 073 789

Universal Milling Cycles 1070 073 795

. In this manual the floppy disk drive always uses drive letter A:, and thehard disk drive always uses drive letter C:.

Special keys or key combinations are shown enclosed in pointed brackets:D Named keys: e.g., , , D Key combinations (pressed simultaneously): e.g., +


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Release

. The descriptive information contained in this manual applies to:Software release: V7.2

The current release number of the individual software modules can beviewed by selecting the Control-Diagnostics softkey in the Diagnosticsgroup operating mode.

The software version of Windows95 or WindowsNT may be displayed as fol-lows:1. Click the right mouse button on the My Computer icon on your desktop.2. Select Properties.

TrademarksAll trademarks of software installed on Rexroth products upon delivery arethe property of the respective manufacturer.

Upon delivery, all installed software is copyright-protected. The softwaremay only be reproduced with the approval of Rexroth or in accordance withthe license agreement of the respective manufacturer.

MS-DOSr and Windowst are registered trademarks of Microsoft Corpo-ration.

PROFIBUSr is a registered trademark of the PROFIBUS Nutzerorganisa-tion e.V. (user organization).

SERCOS interfacet is a registered trademark of the SERCOS interfaceJoint VDW/ZVEI Working Committee.

Overview 21

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2 Overview

2.1 Error classes

Messages, warnings and errors of Typ3 osa and PNC may originate in differ-ent areas, resulting in the following error classes:

Type Error class Description

Error Serious system error*) Internal error preventing further operation of the controller.

Minor system error*) Internal error that renders a subsystem of the controller inopera-tive.

Servo loop and drive fault Error in the Drive interface area .

Hardware error A hardware component of the controller is defective or disturbed.

PLC error Error originating from the PLC.

Part program error Error when processing a part program.

MMI error Error in the Bosch man-machine interface.

DNC error Error in the DNC area.

Interface error Error in the PROFIBUS-DP, Ethernet port or Serial portareas.

Machine error Error in the MSD (machine status display, machine manufacturer-specific) area.

Warnings Core system warning Warning in a subsystem of the controller.

Interface warning Warning in the PROFIBUS-DP, Ethernet port or Serial portareas.

Machine Warning Warning in the MSD (machine status display, machine manufac-turer-specific) area.

Messages Programmed oper. instruc-tion

Instruction programmed in the part program:S (MSG,)...S PRN#(0,...

Machine oper. instruction Instruction from the MSD area (machine status display, machinemanufacturer-specific).

. *) When a system error has occurred, please call the Rexroth service.

Overview22

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2.2 Error displays

Messages, warnings and errors are displayed in various fields of the userinterface of the controls:

Typ3 osa, PNCuser interface(man-machine in-terface)

Type of fault Information displayed

NC status line D Messages

D Warnings

D Errors

D Error symbol

D Error text from MSD areaonly

Info dialog D Messages

D Warnings

D Errors

D Error number

D Error text including relevantparameter

Logbook D System errors D Error number and additionalinformation (task, call chain)

The error text itself is not dis-played, also refer to the tables inthis manual.

2.2.1 Visualization in NC status bar

During an error the NC status bar shows a symbol and a corresponding textfrom the machine status display (MSD) area. This is independent of the se-lected channel and the filter function.You will get detailed information in the Information-window.

! ?$1: Station 0012NC: Typ3osa 30.07.0112:15:22Feed inhibit

Axis 1

Message awaiting attention Field with green background flashing or static

Warning awaiting attention Field with yellow background flashing or static

Error or system error has occurred,

Field with red background flashing or static

Instruction window for pending messages (field with green background)warnings (field with yellow background)or errors (field with red background).

Meaning of the static or flashing displays:

D flashing: The Information-window was not opened even afterthe occurrence of the event.

D Static: The Information-window was already opened andalso closed after the occurrence of the event.

!

?

Feed inhibit

Axis 1

Overview 23

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2.2.2 Visualization in the Information-window

The Information-window contains a detailed display of the messages, warn-ings and errors.

You can open the Information-window � with the Info key:

Information

Errors Warnings Messages

No $ Date Time (ms) Description

387 1 30.07.01 12:11:00 (340)Syntax error in case of 9M119 k > MDI

884 29.07.01 12:30:12 (210) Disturbance in transmission track


?

Error Warning Message Update Setfilter

9M119 k > MDISelected information

Number: 387

Category: Parts program error

Channel: $1

Date: 30.07.01

Time: 12:11:00

Syntax error for 9M119 k > MDI

Column headings:No: Error number$: Channel, in which the

event has occurredDate: Date on which the event has occurredTime: Time of

occurrence of event.(ms): Milli-seconds.

Additional Time.Description: Information about the event.

Displays, which event groups are dis-played (also refer to Check -Softkeys Er-ror, Warning and Message)

��

DeleteInfo

DilplaylLastInfo

?

DisplayDetails

�

�

$1: Station 0012NC: Typ3osa

30.07.0112:15:22

Several events that have occurred are presented in the form of a list in thedisplay area � . Select a list entry with the by cursor keys. Additional in-formation about the selected event in the list is displayed in the area � and�.

Last eventsWith the Display last infos softkey in the highest operating level of the In-formation-window, the control system displays the break-up of the errors,warnings and messages that occurred last:D Event in the plain languageD Event numberD Event class in the plain languageD Channel, in which the event has occurred andD Time of occurrence of the event.

. This display is automatically updated when a new error occurs.

DisplayLastInfo

Overview24

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Information

Last warning

Number: 562Class: machine warningChannel: Date: 30.07.01Time: 12:14:23 PM

Last message

Class:SW-Channel:DateTime

Feed Hold

?

OKDisplay

Errordetails

DisplayWarningDetails

Last error

Number: 1341Class: Parts program errorChannel: * 1Date: 30.07.01Time: 12:14:22 PM

Program selection error /usr/user

is a file directory. > RESET

?


30.07.0112:15:22

The control system provides more information on occurred errors andwarnings in the form ofD explanation about the causeD instructions for elimination

For detailed information about the last occurred events, select the softkeys:Display Error Details orDisplay Warning Details.

Show details

Last error


Cause

A parts program that does not exist was selected.

Elimination

Repeat program selection with a program



OK

Selectedinformation


30.07.0112:15:22

DisplayError

Details

DisplayWarningDetails

Overview 25

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Configuring the contents of the Information window

The list of all events may be limited:

Selection:

F1 F2 F3 F4 F5 F6 F7 F8

Error Warning MessageDelete

InfoSet

filterUpdate

DisplayLastInfo

DisplayDetails

You are able to D display or mask errors in the list

D display or mask warnings in the list

D display or mask messages in the list

D The Set filter softkey determines the scope of display specific to thechannel. You can select whether the events of all or individual chan-nels should be displayed. You reach the next softkey-level (see dia-gram):

Information


No $ Date Time (ms) Description




?

9M119 k > MDISelected information

Number: 387


Channel: $1

Date: 30.07.01

Time: 12:11:00


?

FilterChannel Filter �

Filter active �


30.07.0112:15:22

At this point you can D Activate the filter with the Filter � softkey. In addition to this, the active

filter function is displayed in the right corner of the Event group display(errors, warnings,...) with the note Filter is active � .

Error

Warning

Message

Set filter

Filter

Overview26

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D using the Filter channel softkey determine the channel(s), for which theevents should be displayed in the Information-window. The selection isactive only when the Filter softkey is active.Select the individual channels in the dialog menu Filter channel withthe by cursor keys and the key.

Information


No $ Date Time (mS) Description




?

9M119 k > MDISelected entry

Number: 387


Channel: $1

Date: 30.07.01

Time: 11:11:00 AM


Select class

OK AllON

AllOFF

Available Channels:

Filter channel

$ 0: Switching function$ 1:$ 2:


30.07.0112:15:22

Filter active

Details about events in the Information-window

Select an event in the list of events in the Information-window and press theShow details softkey. You will then get additional information about thecause and elimination:

Selected information


Cause

A parts program that does not exist was selected.

Elimination

Repeat program selection with a program



OK

Selectedinformation

First entry

Previousentry

Nextentry

Lastentry

Show details


30.07.0112:15:22

. For more instructions concerning operation, please refer to themanual Operating instructions, Standard operator interface.

Filterchannel

Showdetails

Overview 27

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2.2.3 Displays in the permanent logbook

The logbook is an internal ring memory in which the control stores all systemerrors.

Selection:

F2Control

diagnostics

F7Logbook

Press the Logbook softkey to output the ring memory contents chronologi-cally to a log file with the most recent entry at the beginning of the file. The filecontents will be displayed.

+> C = Major system error, U = Minor system error

I No Date Time (ms) Cpu:S1 Task Id Error text

B: Diagnostics/Control/Logbook

Log-book file (Read-only)

OK


30.07.0112:15:22

Overview28

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2.2.4 7-segment display H1 (osa master module)

Ethernet displayAn Ethernet connection of the osa master module, e.g. with a PC controlpanel, is indicated by the decimal point on the 7-segment display: this point islit for at least 0.2 s for each data package transmitted via Ethernet.If the Ethernet transmission is defective or non-existent, the decimal pointwill not be lit for a prolonged period of time.

Diagnostics display H1

Front view of osa master (SNCI)

7-segment display

Decimal point forEthernet transmission

Switch S1

Overview 29

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Error displayDuring certain phases, or after errors which prevent a display on the screen,Typ3 osa may visualize system errors on the 7-segment display.

A complete error message comprises a sequence of alphanumeric charac-ters according to the following schematic:

’ ’ . . .

Error type whenloading software

Module number 0

Error number

’ ’ ’ ’ . . .

Error type when boot-ing

Number of module in which theerror occurred. The last digitappears for 2 s.

Error number

’

0.5 s 0.5 s 2 s 1 s 1 s

. . .

0.5 s 0.5 s 1 s 1 s 1 s2 s

’

’

’

’’

D The letters P, E or F, E are displayed for 0.5 s each one after the otherwithout a dark pause between the letters.

D No pause between letters and module number (number of the slot of themodule producing the error).

D Afterwards, the module number will be displayed, with a dark pause of0.5 s between numbers if several modules are concerned. The last mod-ule number will be displayed for 2 s.(Module number 0 only for PE errors)

D After a dark pause of 1.0 s, the error number is indicated, a maximum of 9digits are possible:Each digit is displayed for 1 s with a dark pause of 0.5 s between digits.

D The display is concluded by a dark pause of 2 s.

The whole display will be permanently repeated up to the next RESET.

. The 7-segment display only shows the error numbers of system errors.Please call the Rexroth service in this case.

Overview210

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Notes:

Messages, warnings, errors in the Info-window 31

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3 Messages, warnings, errors in the Info-window

The table provided in Section 3.2 contains the messages, warnings and er-rors of the operating software and the operating system software (PXROS)which are shown in detail in the Information-window.

Some of the error texts contain wildcards for parameters which will be re-placed with the parameters transferred when the error routine is called upand the text is displayed.

3.1 Structure of the error table

The table has been sorted according to error numbers in ascending orderand contains the following information

D No: Error number, 4 digitsD Error text: Text shown in the Info-window.

The error text contains wildcards for parameters (%s,%d, %c, %f and %x), which will be replaced with the rele-vant parameters when the error occurs (e.g. axis ad-dress, file name, ...).

D Cause: Possible cause of the error.As of software version V6.x, the cause of the error willalso be displayed in the Info-window.Errors may be caused indirectly by certain circum-stances, so that the cause displayed here is not neces-sarily applicable. Please contact the Bosch service incases of doubt.

D Correction: Information and measures for error correction.As of software version V6.x, the correction of the errorwill also be displayed in the Info-window.Please perform the recommended corrective action inorder to return your system to an operative condition.

D Error class: Assignment to error class.The error class indicates the controller area that gener-ated the error.For a description of error classes, refer to Section 2.1.

D Reset mode: Measures for resetting the error display.By these measures, the error display will be deleted fromthe status line and the Info-window. As soon as the errorhas been corrected, the system will be rendered opera-tive again.

Messages, warnings, errors in the Info-window32

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3.2 Error table

You will find abbreviated entries in the table for the following explanations:

Correction(abbreviated entry)

Explanation

No error recovery pos-sible!

Please report error data and detailed software ver-sion to the after sales service of the NC manufac-turer.

Correctprogramming error

When the error has been corrected, select part pro-gram again and restart it, if necessary.

Reset mode(abbreviated entry)

Explanation

System Restart Resets error condition with System Restart softkeyfrom the DIAGNOSTICS group operating mode, orwith the RESET button on the osa dc I/O module

By resetting the error display, the display is cleared,however, the parts of the controller in question stillfail to work properly!

Reset current channel Resets error condition by resetting the channel that iscurrently selected. This measure is performed bypressing the Channel reset softkey in the AUTOMATIC group operating mode.

Reset all channels Resets error condition by resetting all channels. Tobe performed by pressing the Control Reset softkeyin the DIAGNOSTICS group operating mode.

No Error text Cause Correction Error class Reset mode

1 Serious debug mode er-ror in file %s.

Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart

2 Minor debug mode errorin file %s.


Minor systemerror

System Restart

3 Structure of system de-fined task data isnt %dbytes large.


Serious systemerror

System Restart

4 Function PxTaskCreatereturns with error number%d.


Serious systemerror

System Restart

5 Rau-Offset not TID-page-size-aligned.


Serious systemerror

System Restart

6 Overflow of 16 Bit adderof Rau offset and RAUregister.


Serious systemerror

System Restart

7 Assigned idle task stor-age too small (%d insteadof %d).


Serious systemerror

System Restart

8 Idle task stack not TID-pagesize aligned.


Serious systemerror

System Restart

9 Unknown task parameter%d for task %s.


Serious systemerror

System Restart


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No Reset modeError classCorrectionCauseError text

10 End of stack could not bewritten into the task tablefor %s.


Serious systemerror

System Restart

11 TID number for task %snot found.


Serious systemerror

System Restart

12 Task-Id for task %s notfound.


Serious systemerror

System Restart

13 Task name %s not foundin the task table.


Serious systemerror

System Restart

14 Function PxObjRequestreturns with error number%d.


Serious systemerror

System Restart

15 Function PSemaCreatereturns with error number%d.


Serious systemerror

System Restart

16to19

Function Pxr_GetTidProt-Mem returns with errornumber %d.


Serious systemerror

System Restart

20 PXROS no longer uses%d bytes for memorymanagement per block.


Serious systemerror

System Restart

21 Memory area for TIDprotection outside ofPxr_mc_protected class.


Serious systemerror

System Restart

22 TID protection can onlybe modified if precededby own Task-Id or No-Prot-TID.


Serious systemerror

System Restart

23 Function pxr_tid_Init re-turns with error number%d.


Serious systemerror

System Restart

24 Memory area of size zerorequested.


Serious systemerror

System Restart

25 FPU registers were modi-fied in interrupt %d, butnot saved.

Floating point operandsare used in this interrupt,but the interrupt routine isnot prepared to use float-ing point operands.


Serious systemerror

System Restart

26 Block pointer for a me-mory block does not pointto the beginning of theblock.


Serious systemerror

System Restart

27 Priority for task %s notfound.


Serious systemerror

System Restart

28 No main routine has beenspecified for task %s.


Serious systemerror

System Restart

30 Tid number for task %scould not be written intothe task table.

Internal system error! No error recovery pos-sible!

Serious systemerror

System Restart

31 Invalid TID write protec-tion identification %d intask table for task %s.


Serious systemerror

System Restart

32 Overflow of TID writeprotection numbers.


Serious systemerror

System Restart


1070 073 799-102 (02.05) GB


33 Error number %d duringcall of a PXROS routine.

During a call of a PXROSservice a serious error ofinternal data structurewas detected. This errorcannot be removed. ThePXROS kernel can nolonger function. This isusually caused by prob-lems with internal systemobjects such as de-stroyed task controlblocks, mailboxes ormessages or by problemswith corrupted memoryclasses. All seriousPXROS errors lead to thecritical system error 33.The error text describesthe reason for system er-ror 33.


Serious systemerror

System Restart

34to35

Block pointer for a me-mory block does not pointto the beginning of theblock.


Serious systemerror

System Restart

36 Function pxr_tid_Init re-turns with error number%d.


Serious systemerror

System Restart

37 End of stack could not bewritten into the task tablefor %s.


Serious systemerror

System Restart

38 NFS-Cache cannot beinstalled.

A excessive value for thebuffer size was defined inMACODA parameter308000002.

Change the MACODAparameter

Core systemwarning

in the Info dia-log with softkeyDelete warn-ings

39 The PLC user program ismissing or defective.

During startup of the NCthe PLC user program ismissing or defective.

Load PLC user programfrom the control or bymeans of the program-ming device and switchthe control to RUN stateor if a PLC user programexists in the internal FE-PROM or on the PCMCIAcard, start the control withswitch position 6.ATTENTION: Data whichare not saved in the FE-PROM will be lost afterstartup.

PLC error Restart of PLCprogram

40 NCB: No memory duringNCB startup.


Serious systemerror

System Restart

41 NCB: No tokens duringNCB startup.


Serious systemerror

System Restart

42 NCB: PXROS error %dduring NCB startup.


Serious systemerror

System Restart

43 NCB: Startup synchro-nisation.


Serious systemerror

System Restart

44 NCB: Startup Nameser-verInit %d.


Serious systemerror

System Restart


1070 073 799-102 (02.05) GB


45 NCB: Startup MsgRelSer-verInit %d.


Serious systemerror

System Restart

46 NCB: Startup Prevserver-Init %d.


Serious systemerror

System Restart

47 NCB: Startup ChansrvInit%d.


Serious systemerror

System Restart

48 NCB: Event DEBUG er-ror.


Serious systemerror

System Restart

49 Function Pxr_GetTidProt-Mem returns with errornumber %d.


Serious systemerror

System Restart

50 ProfiBus FMS error.Function %d, number %d.


Minor systemerror

System Restart

51 Invalid plane selected:axis address missing!

The chosen workingplane cannot be built upwith the axes configuredin the concerning channelbecause they do not havethe needed axes classifi-cations.

Please check the axesclassifications of yourchannel axes. Mind aneventual axes change.

Part programerror

Reset of currentchannel



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart

55 NCB: Function cannot becanceled.


Serious systemerror

System Restart

56 NCB: Startup inconsis-tency.


Serious systemerror

System Restart

57to58

NCB: Receive error. Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart



Serious systemerror

System Restart

60to62

NCB: Function cannot becanceled.


Serious systemerror

System Restart



Serious systemerror

System Restart

64to65

NCB: Function cannot becanceled.


Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart

68to69

NCB: No tokens duringNCB startup.


Serious systemerror

System Restart

70to71

NCB: PXROS error %dduring NCB startup.


Serious systemerror

System Restart


1070 073 799-102 (02.05) GB


72to73

NCB: No tokens duringNCB startup.


Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart

78to79



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart

83to87



Serious systemerror

System Restart



Serious systemerror

System Restart

89to91



Serious systemerror

System Restart



Serious systemerror

System Restart

93to94



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart

98 NCB: Fatal error duringNCB startup.


Serious systemerror

System Restart

99 NCS: Invalid message. Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart

100 NCS: Invalid GroupId. Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart

101 NCS: No group for serveron CPU.


Serious systemerror

System Restart

102 NCS: No channel for ser-ver on CPU.


Serious systemerror

System Restart

103 NCS: Fatal PXROS error%d.


Serious systemerror

System Restart

104 NCS: Invalid ServerId. Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart


1070 073 799-102 (02.05) GB


105 NCS: Invalid GroupId. Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart

106 NCS: Server unknown. Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart

107 NCS: No channel for ser-ver on CPU.


Serious systemerror

System Restart

108to

NCS: Fatal PXROS error%d


Serious systemerror

System Restartto109

%d. sible! error

110 NCS: DEBUG Requestsexceeded.


Serious systemerror

System Restart

111to113

NCS: Fatal PXROS error%d.


Serious systemerror

System Restart

114 NCS: DEBUG Requestsexceeded.


Serious systemerror

System Restart

115to119



Serious systemerror

System Restart

120 NCS: Invalid magic num-ber.


Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart

127 NCS: Default server notinstalled.


Serious systemerror

System Restart

128 NCS: Client signed on. The client is announcedto the NCS and callsNCS_Open again.

Remove the second callof Ncs_Open in the ap-plication.

Serious systemerror

System Restart

129 NCS: No memory. Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart

130 NCS: Invalid mode. Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart



Serious systemerror

System Restart

132 NCS: No tokens. Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart

133 NCS: No mailbox. No valid mailbox id pa-rameter while callNcs_Open with mailboxlend mode. The clientmust ask the task, wholend the mailbox, to getthe mailbox id.

Give the lent mailbox tothe client before call ofNcs-Open and then call itwith the valid mailbox.

Serious systemerror

System Restart


1070 073 799-102 (02.05) GB


134 NCS: Client not signedon.

The client is not an-nounced to the NCS, buttry to use NCS-Services.

The application must beannounced to the NCS bycalling Ncs_Open beforeusing Ncs-Services.

Serious systemerror

System Restart



Serious systemerror

System Restart

136 NCS: Server callsNcs_Close.


Serious systemerror

System Restart



Serious systemerror

System Restart

138 NCS: No tokens. Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart




Serious systemerror

System Restart

140 NCS: Mailbox on loan. Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart

141to142



Serious systemerror

System Restart

143to144

NCS: Invalid message. Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart


Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart




Serious systemerror

System Restart



Serious systemerror

System Restart

153 NCS: Invalid ServiceNo. Internal software error. No error recovery pos-sible!

Serious systemerror

System Restart


Serious systemerror

System Restart

155 NCS: Invalid magic num-ber.


Serious systemerror

System Restart

156 Task %s cannot beinstalled more than once.


Serious systemerror

System Restart

157 Stack length of idle tasknot TID-pagesize-aligned.


Serious systemerror

System Restart


1070 073 799-102 (02.05) GB


158to159

Begin of stack could notbe written into task tablefor %s.


Serious systemerror

System Restart

160 Illegal stack size for task%s.


Serious systemerror

System Restart

161 Unknown task parameter%d for task %s.


Minor systemerror

System Restart

163 No F-word specified forblock runtime!

While G93 is active nomovement time is pro-grammed. Therefore nofeedrate can be calcu-lated.

Please program the com-manded movement timetogether with G93 withaddress F.

Part programwarning


164 No F-word specified forfeedrate!

While G94 is active nofeedrate has been pro-grammed. Therefore nomovement is possible.

Please program the com-manded feedrate togetherwith address F.

Part programwarning


165 No F-word specified forfeed per revolution!

While G95 is active nofeedrate per revolutionhas been programmed.Therefore no movementcan be executed.

Please program the com-manded feedrate togetherwith address F.

Part programwarning


166 Database-server taskcannot be created.


Serious systemerror

System Restart

169 Error %d during transmis-sion of database re-sponse.


Serious systemerror

System Restart

170 Database response ex-ceeds maximum size.


Serious systemerror

System Restart



Serious systemerror

System Restart

173 Database error %d oc-curred during startup.


Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart

176 Database response ex-ceeds maximum size.


Serious systemerror

System Restart

177to183

Error %d during transmis-sion of database re-sponse.


Serious systemerror

System Restart

184 Invalid plane: Selectionwith more than 2 axis ad-dresses!

The NC function G20 (2from 8 axes) has beenprogrammed togetherwith more than 2 axes. Aworking plane will alwaysbe built up with 2 axes.

Please program G20 to-gether with the two axeswhich will build up the de-sired working plane.

Part programerror


185to187

Error %d during transmis-sion of database re-sponse.


Serious systemerror

System Restart


1070 073 799-102 (02.05) GB


188to191

Error %d with synchro-nisation of the databaseserver tasks.


Serious systemerror

System Restart

192 It was not possible tocreate UserStruct to workwith file system.


Serious systemerror

System Restart

193 Unknown job has beenreceived.


Serious systemerror

System Restart

194 Error %d with synchro-nisation of the databaseserver tasks.


Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart

197 Error with reception of ajob ( %d ).


Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart

202 Signing on with the NCSfailed with %d.


Serious systemerror

System Restart



Serious systemerror

System Restart

204to207

Database error %d oc-curred during startup.


Serious systemerror

System Restart

208to210

Database-server taskcannot be created.


Serious systemerror

System Restart



Serious systemerror

System Restart

212 Error with reception of ajob ( %d ).


Serious systemerror

System Restart

213 Error %d occurred withdefinition of services.


Serious systemerror

System Restart

214 Serious system error ofdatabase %d %d %d %d%x %d.


Serious systemerror

System Restart

215to218

Fileserver function sig-nals error %d of functionunit %d.


Serious systemerror

System Restart

219 Database error %d oc-curred during startup.


Serious systemerror

System Restart


1070 073 799-102 (02.05) GB


220 Fileserver function sig-nals error %d of functionunit %d.


Serious systemerror

System Restart

221to222

Temporary files not de-leted due to error %d offunction unit %d.


Core systemwarning


223to224

Unknown job has beenreceived.


Serious systemerror

System Restart



Serious systemerror

System Restart

226 Error with return of re-sources ( %d ).


Serious systemerror

System Restart

227to228

Error with reception of ajob ( %d ).


Serious systemerror

System Restart

229to231

Fileserver function sig-nals error %d of functionunit %d.


Serious systemerror

System Restart

232to235

Error with return of re-sources ( %d ).


Serious systemerror

System Restart

235 Error with return of re-sources ( %d ).


Serious systemerror

System Restart

236 Database error %d oc-curred when openingtables for %s.


Serious systemerror

System Restart

237 Axis address outsideplane of circle!

An axis outside the work-ing plane has been pro-grammed while circularinterpolation is active.

Delete all axes outsidethe activated workingplane or switch on helicalinterpolation (G2,G3), re-spectively helical N inter-polation (G202, G203).

Part programerror


238 Invalid endpoint; no tan-gential arc possible!

The programmed endpoint coordinate lies inthe direction of the endtangent of the previousNC block. A circle with atangential transition can-not be calculated.

Please check the pro-grammed coordinates ofthe previous NC blockand adjust them if neces-sary.

Part programerror


239 Function Pxr_GetTidProt-Mem returns with errornumber %d.


Minor systemerror

System Restart

240 Database error %d oc-curred when openingtables for %s.


Serious systemerror

System Restart

241 Function Pxr_FreeTid-ProtMem return with errornumber %d.

At the attempt to get me-mory for the error texts afault has occurred.


Minor systemerror

System Restart

242 Text file too short or cor-rupted (line %d).

At the attempt to transferthe error text file to the er-ror buffer a fault has oc-curred.


Minor systemerror

System Restart


1070 073 799-102 (02.05) GB


244 Invalid size %d of inputtext of WEA-class %dconfigured.


Serious systemerror

System Restart

245 Database error %d oc-curred during closing oftables for %s.


Serious systemerror

System Restart

246 Data module %d notloaded.

Call of an APS modulewith parameter transfer ina data module: The trans-ferred data module is notloaded in PLC program.

Load the correspondingdata module or transferthe right data number mo-dule during the subrou-tine call.


247 The parameter P0 ofAPS-module0x%3x????? is incorrect

Address of parameterfield cant be determinedbecause the transfer pa-rameter is wrong.

Modify the PLC user pro-gram at the positionwhere the APS module iscalled.


248 MSD file for configuredlanguage not found.

The MSD file for the se-lected language is miss-ing. The name of this fileis composed by mza-texte followed by a lan-guage-specific extension(e.g. .044 for English).

Copy the MSD file for theselected language to theroot directory or user FE-PROM. If it is not pres-ent, request the missingfile from your machinetool builder.

Core systemwarning




Serious systemerror

System Restart

253to254

Database error %d oc-curred during initializationof tables for %s.


Serious systemerror

System Restart



Serious systemerror

System Restart

258 Database error %d withrelease of reserved blockfor error %d.


Serious systemerror

System Restart



Serious systemerror

System Restart

260 Unknown error number%d reported.


Minor systemerror

System Restart

261 No feedrate defined foraxis %d in MACODA.

The declared axis has norapid traverse velocity de-fined in MACODA. There-for the axis cannot bemoved.

Please define the velocitylimits of the axis in MA-CODA under the groupvelocity.

Core systemwarning


262 Machine error class notadmissible for error num-ber %d.


Minor systemerror

System Restart

263 Message transmitted withincorrect class %d(passed on to class %d).


Minor systemerror

System Restart

264 Invalid class for error %din development database.


Minor systemerror

System Restart

266 Database error %d duringprocessing of tables for%s.


Minor systemerror

System Restart


1070 073 799-102 (02.05) GB


267 Systeminfo %d of class%d could not be writteninto database.


Minor systemerror

System Restart

268to269

Database error %d withrelease of reserved blockfor error %d.


Serious systemerror

System Restart

270 Invalid size %d of inputtext of WEA-class %dconfigured.


Minor systemerror

System Restart



Minor systemerror

System Restart

274 Error %d from the NCBtransport level occurred inWERA.


Serious systemerror

System Restart

275to276

System information re-quest from invalid class0x%x (bit coded).


Minor systemerror

System Restart

277 System information re-quest with invalid version%d.


Minor systemerror

System Restart

278 System information re-quest with incorrectWERA client number %d.


Minor systemerror

System Restart

279 System information re-quest with illegal searchstrategy %d.


Minor systemerror

System Restart

280to287

Database error %d duringprocessing of tables for%s.


Minor systemerror

System Restart

288 System information re-quest with illegal selector%d.


Minor systemerror

System Restart

291to292



Minor systemerror

System Restart



Serious systemerror

System Restart

294to296



Minor systemerror

System Restart

297 Error %d from the NCBtransport level occurred inWERA.


Serious systemerror

System Restart

298 Invalid WERA client num-ber %d was specifiedwhen logging off.


Minor systemerror

System Restart



Minor systemerror

System Restart



Serious systemerror

System Restart


1070 073 799-102 (02.05) GB


301to302



Minor systemerror

System Restart



Serious systemerror

System Restart



Serious systemerror

System Restart

308 Memory for permanentlogbook too small by %dbytes.


Serious systemerror

System Restart

309 Request from permanentlogbook with invalid class%d (bit coded).


Minor systemerror

System Restart

312 Unconfigured workingplane selected!


Part programerror


313to314

Control data contains un-defined status!


Part programerror


315to316

Different scale factors forcircular blocks!

For circle interpolationboth axes performing thecircle must possess thesame scaling factor.

Please check the scalingfactor programmed to-gether with G38.

Part programerror


318 Plane transformation withangle No error recoverypossible!!

While the G38 coordinaterotation is active theworking plane must notbe changed. The pro-grammed coordinate rota-tion always refers to theactive working plane.

Switch coordinate rotationbefore the plane switch ifnecessary by program-ming G39.

Part programerror


319 Control data contains un-defined status!


Part programerror


321 Programmed radius valuetoo small!

The distance betweenstartpoint and endpointcoordinates is longer than2 times circle radius. Thedata is not consistent forcalculation of a circle.

Please check the pro-grammed radius and thecoordinates of start- andendpoint.

Part programerror


322 Incorrect interpolation pa-rameter for current circleplane!

An interpolation parame-ter (I,J,K) has been pro-grammed which refers toan axis outside the activeworking plane.

Please check the pro-grammed interpolationparameters and the acti-vated working plane.Working plane and inter-polation parameters aredirectly switched together.

Part programerror


323 Invalid center pro-grammed!

The difference betweenthe distance startpoint tocenter point and the dis-tance endpoint to centerpoint deviates from thetolerance configured inMACODA.

Please check the pro-grammed coordinates forstartpoint, endpoint andcenter point. If necessarychange the tolerancevalue in MACODA.

Part programerror


324 There has been a changein plane before a circularblock with tangentialentry!

The working plane mustnot be switched in NCblock before G5.

Please correct the partprogram.

Part programerror



1070 073 799-102 (02.05) GB


325 Preceding linear blockdoes not lie in the circleplane!

Linear block before G5has axes parts outside ofactive plane.


Part programerror


326 Block preceding circularblock does not contain atraversing movement!

For calculating the tan-gent the block before G5needs axes motion.


Part programerror


328 Data from modified zerooffset table not read.

An error occurred whilereading a zero offsettable.

Please check if the re-quired zero offset tableexists and is attached tothe correct channel.

Part programerror


329 There is no zero offsettable active!

Although a zero offsetfunction is programmed,no zero offset table hasbeen activated.

Please activate the re-quired zero offset table byprogramming G22 V... .

Part programerror


333to336

Undefined mask! Internal software error. No error recovery pos-sible!

Part programerror


337to341

Undefined plane! Internal software error. No error recovery pos-sible!

Part programerror


342 Axis number too high! Programming error: Func-tion Acb_CopyAbsCoordi-nateToStore called for aninvalid axis no.


Part programerror


349to351

Endpoint coordinate for%s-axis ambiguous!

An axis must be pro-grammed either absoluteor incremental. Both pro-

Please use either abso-lute or incremental pro-gramming mode for on

Part programerror


pgramming modes to-gether in one NC blockare not allowed.

g gaxis.

359 Invalid correction index inpart program!

An invalid index for toollength correction hasbeen programmed. ValidValues: [1..48]

Please program a correc-tion index between 1 and48.

Part programerror


360 No geometry correctiontable active!

A tool length correctionfunction has been pro-grammed although no ge-ometry correction tablehas been activated.

Please activate a geome-try correction table byprogramming G22 K ... .

Part programerror


366 Error in geometry correc-tion data!

The required geometrycorrection table cannot beopened.

Please check if the de-manded geometry correc-tion table exists.

Part programerror


367 Incorrect function for toollength compensation!

The cutter compensationfunction has been acti-vated, although no geom-etry correction table hasbeen activated.

Please activate a geome-try correction table byprogramming G22 K ... .

Part programerror


370 Address F for dwell miss-ing.

Dwell time with G4 is pro-grammed. The address Fwith time in seconds ismissing.

Insert address F with timein seconds in the NC-block.

Part programerror



1070 073 799-102 (02.05) GB


371 Recording error with dataloss

Internal software error:Because of a big load(e.g. a part program withshort blocs) the Axis Os-cilloscope (Contour Dis-play) is not able to storethe recorded data.

After reducing the velocityor modifying the part pro-gram you should restartthe recording.

Minor systemerror


372 Illegal trigger occurred Internal software error. Please note the adjustedtrigger settings in AxisOscilloscope (ContourDisplay) It is possible tostore the adjusted triggersettings with Save set-tings in a file. The ad-justed trigger settings to-gether with the detailedsoftware version shouldbe sent to the after salesservice of the NCmanufacturer. No moresteps are necessary.

Minor systemerror


373 Drive communication dis-rupted

See also operatorsmanual. Parallel accessto the service channelduring recording of thedrive oscilloscope orreading data from driveto control.

Stop part program, whichis using the service chan-nel. Push softkey Read-ing drives data to readdrive data again.

Minor systemerror


374 Management of drive re-cording file incorrect


Minor systemerror


375 Invalid recording parame-ter


Minor systemerror


376 Recording file not found Internal software error. No error recovery pos-sible!

Minor systemerror


377 Evaluation of recordingfile faulty


Minor systemerror


378 Recording terminated ab-normally


Minor systemerror


379 Error in axis diagnosticsconfiguration


Serious systemerror

System Restart

380 Error in axis diagnosticsconfiguration


Serious systemerror

System Restart

381to

Database error %d duringprocessing of tables for


Minor systemerror

System Restartto382

processing of tables for%s.

sible! error

383 Database read error forMACODA parameter %d.


Minor systemerror

System Restart

387 Syntax error with %s The programmed syntaxin a NC-block is not al-lowed.

Change the part programat the indicated point.

Part programerror


388 No storage available forlink table %s

Programming error atCPL - command. Furtherinformation in CPL Pro-gramming Instructions.

Correct programming er-ror. Select part programagain and start it again ifnecessary.

Part programwarning



1070 073 799-102 (02.05) GB


389to390

Function PxMcTakeBlkreturns with error number%d

When creating block con-trol internal memory isneeded. But there is nomore memory available.

It is necessary to makemore memory availablefor the system for exam-ple by decreasing thenumber of channels (MA-CODA block no.904000001) or decreas-ing the number of blocksin the preparation (MA-

Serious systemerror

System Restart

e p epa a o (CODA block no.7060000110) or decreas-ing the memory area forCPL programs (MACODAblock no. 707000010).The available free me-mory is indicated underDiagnosis->Control->Me-mory->Memory 2.

391 Cannot install block proc-essing management!


Serious systemerror

System Restart

393 NC-Configuration: NC-Job %s is missing inconfigured joblist

Faulty entry in the lispfile.

Correct the syntax in theindicated lisp file.

Part programerror


395 Invalid file name occurred Programming error atCPL - command. Furtherinformation in CPL Pro-gramming Instructions.


Part programerror


397 Type of result not equal totype of CPL - expression



Part programerror


398 Link table not available Programming error atCPL - command. Furtherinformation in CPL Pro-gramming Instructions.


Part programerror


399 Error with RESET proc-essing: database was notclosed ( %d )


Serious systemerror

System Restart

400 Internal PLC system er-ror: 0x%x 0x%x

An internal critical systemerror occurred.


Serious systemerror

System Restart

401 Hardware error: %d %d Checked hardware sendsan error.


Serious systemerror

System Restart

402 CAN defective! Error message of thecan-bus.


Serious systemerror

System Restart

403 Abort during direct ac-cess

There is no time check ata directly access to I/O.



404to406

Cycle time-out There is a timeout of thePLC program

This error occurs often byprogramming loops or re-cursive calls of program


406 cursive calls of programmodules. If the max.cycle time is defined atcycle time is defined atthe module OM2, thisvalue can be adjusted.

407 Illegal write access! The addresses of somewrite statements arechecked.

Check and modify thePLC program.



1070 073 799-102 (02.05) GB


408 Nesting depth exceeded! There are to many nestedprogram calls.

This is an error at thePLC program, oftencaused by recursive pro-gram calls.


409 User stack overflow %x! There are to manyPUSH-statements. Themaximum number is 256.

It is an error at the PLCprogram, often caused byrecursive program calls.Reduce the number ofpush-statements.


410 User stack underflow! The number of POP-statements exceeds thenumber of PUSH-state-ments.



411 No data module active! An access to a data mo-dule occurred, but is nodata module active.

Activate the data modulebefore you access data ofit.


412 Illegal command found! Illegal Opcode occurred. The program storage hasbeen overwritten at run-time.


413 Parameter error! There is an access to anot existing parameter ofa program module or theillegal use of it.



414 Invalid operand address! The address of a read/write-access exceeds thedefined area of the oper-and.

It is an error at the PLCprogram often caused byan indirect access or byaccess to a data modulewhich is defined to short.


415 Illegal write access! The address of a read/write-access exceeds thedefined area of the oper-and.



416 Unknown module called! The called moduledoesnt exist. This is oftencaused by incrementaldownload of programmodules or by indirect ac-cess to operands.

Check and modify the plcprogram.


417 HLT - command found! A programmed HLT-state-ment occurred.


422 User error message: %d%d %d

The PLC program isstopped by a pro-grammed error of a hll-program module.


423 User warning: %d %d %d A Warning occurredcaused by a programmedwarning of a hll-programmodule. PLC doesntstop.


424 Recursive C-module call A hll-program modulemustnt be called recur-sively.



425 Configuration list conflict! The real I/O-configurationdiffers to I/O-configurationlist defined at DW33 ofOM2.

Check the real I/O-config-uration and the I/O-con-figuration defined atDW33 of OM2.



1070 073 799-102 (02.05) GB


428 Error in definition of per-manent variables in line%d of %s



Minor systemerror

System Restart

429 General linker/CPL error Programming error atCPL - command. Furtherinformation in CPL Pro-gramming Instructions.


Part programerror


430 Channel-specific systeminfo from class %d withinvalid channel %d


Minor systemerror

System Restart

431 Invalid file name occurred Programming error atCPL - command. Furtherinformation in CPL Pro-gramming Instructions.


Part programerror


432 No PLC user programfound

There is no PLC programto load at the userfep-di-rectory.

Copy the PLC program tothe userfep-directory andrestart the system.Another way to get loadthe PLC program is toload it by the program-ming device and thensave it to the userfep-di-rectory.


433 PLC user program loadedfrom internal FEPROM, since not onMem card

There is no PLC programat the PCMCIA-card andso the PLC program ofthe userfep-directory isloaded.

If you want to load thePLC program of thePCMCIA-card, put theright one into the slot andrestart the system again.


435to438

Software limit range ex-ceeded in axis %d!

An axis coordinate hasbeen programmed whichviola

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